Table of Contents. Mark 3, SPA 3 & PA 3 Series

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2 Table of Contents NSI Symbols... 3 Technical and Operating Data.... How to Order Valve with ase Manifold lock ssembly Sandwich ressure Regulator.... Regulator Service Kits.... Sandwich ressure Regulators Valve, Speed Control, and Regulator ssembly... 3 End late Kits... Speed Control Kit... lank Station late Kits.... locking Discs.... Internal/External ilot Selection-S Solenoid Capsule ssemblies-direct and Solenoid ilot... 5 ase ssemblies Manifold Kits... 7 Valve Service Kits and arts Numatics 2009 Rev. /09 2

3 single solenoid 2 position -way (2)() E E double solenoid 3 position -way open center (2)() double solenoid 2 position -way (2)() E E double solenoid 3 position -way closed center (2)() 5 orted, 2 and 3 position, -way, Spool & Sleeve, Cv: 0.35 Direct solenoid, air pilot or solenoid air pilot actuated DIN plug-in solenoid with indicator light Unlubricated or lubricated service Integral speed control available Integral regulators available NEM / I 65 E E single air pilot 2 position -way (2) () E E double air pilot 2 position -way (2) () E E double air pilot 3 position -way open center (2) () E E double air pilot 3 position -way closed center (2)() E E single solenoid pilot 2 position -way (2) () E E double solenoid pilot 2 position -way (2) () E E double solenoid pilot 3 position -way open center (2) () E E double solenoid pilot 3 position -way closed center (2) () E E double solenoid 3 osition -Way (5/3), open to () and 2 () in center E E E E 3

4 Technical Data VLVE DT ENGLISH METRIC Cv /8 NTF = UNF = 0.8 /8 = 0.35 M5 =.08 Flow capacity 6.2 SCFM 8.3 SCFM Upstream pressure to SIG 35 NI/m 77 6 bar upstream/5 bar downstream Operating ressure Range 28 HG. Vacuum to 50 SIG Vacuum to 0 ar ilot ressure Range Temperature Range (ambient) 2-osition, Spring Return 2-osition, Detented 3-osition Direct Solenoid ir ilot Solenoid ir ilot SIG 5-00 SIG SIG -0 F to +5 F -0 F to +200 F -0 F to +5 F -23 C to +6 C -23 C to +93 C -23 C to +6 C Operating Data - Mark 3 LL SOLENOIDS RE CONTINUOUS DUTY RTED 2 VDC 2 VDC 2 VC 50 Hz. 2 VC 60 Hz. 5 VC 50 Hz. 20 VC 60 Hz. 230 VC 50 Hz. 20 VC 60 Hz. ower (Watts) Holding Current (mps.) Inrush Current (mps.) N/ N/ osition, Single, Spring Return Energize in seconds 2-osition, Double, Detented osition, Spring Centered osition, Single, Spring Return De-energize in seconds 2-osition, Double, Detented N/ N/ N/ N/ N/ N/ N/ N/ 3-osition, Spring Centered Operating Data - S 3 2 VDC 2 VDC ower (Watts) Holding Current (mps.) osition, Single, Spring Return Energize in Seconds 2-osition, Double, Detented osition, Spring Centered osition, Single, Spring Return De-Energize in Seconds 2-osition, Double, Detented N/ N/ 3-osition, Spring Centered

5 How to Order Valves 03 S Valve Series & ort Size 030 = * = /8 *Valve Unit Only (Mounting = 00) Valve Type = Single Solenoid ilot, Spring Return w/flush Non-Locking Override = Double Solenoid ilot w/flush Non-Locking Override = Single ir ilot, Spring Return = Double ir ilot S = Single Solenoid, Spring Return w/flush Non-locking Override SS = Double Solenoid w/flush Non-locking Override Function = 2 osition, -Way 5 = 3 osition, -Way Open Center 6 = 3 osition, -Way Closed Center 7 = 3 osition -Way (5/3), Open to () and 2 () in Center *available with SS only Mounting 00 = Valve Unit Only 0 = Valve Unit Only w/speed Control 5 = Manifold lock w/side and ottom orts 25 = 5 w/speed Control = Standard ase, Side orts, Individual Exhaust 6 = w/speed Control 56** = Standard ase, ottom orts, Individual Exhaust 58** = 56 w/speed Control **0-32 orts Only Voltage 20 = 2/50-60 VC 30 = 0-20/50-60 VC 0 = /50-60 VC 60 = 2 VDC 6 = 2 VDC 00 = No Voltage (/ only) Special Options = Flush Locking Override Z = Extended Locking Override 3 = 8" Leads 7N = DC Solenoid w/surge Suppression Diode ort Type 0 = NTF G = G Tap = NTF (Solenoid ilot Valves) Q = G-Tap (Solenoid ilot Valves) Wiring Option = DC Hardwired w/5" Leads C = roprietary C lug-in E = roprietary DC lug-in M = DC Straight 2-in lug-in w/light ( or only) O = C Hardwired w/5" Leads (S, SS or ir ilot) 2 = DIN lug-in C Solenoid (S or SS only) = DIN lug-in DC Solenoid (S or SS only) lug Connector M Wiring Option (S only) LED LENGTH 2" Lead 8" Lead RT " Lead RT NME Housing RT 0-38 Terminal lug connector is not included with solenoid assemblies or valve models. Must order separately. Note: Wire Gage = 22 WG Cable ssemblies C and E Wiring Option CORD LENGTH RT ' Cord ' Cord ' Cord ' Cord ' Cord ' Cord NOTE: lug connector is NOT included with solenoid. Order connector assembly separately (see ordering information below). 5

6 lug-in Connector ssemblies for DIN lug-in Valves 2 and Wiring Option er DIN Spec. NO *ccepts cable diameter 0.20 to mm Industry Standard DIN Form G 2 Gland Nut Size G9* CONNECTOR SSEMLY Grey ( end solenoid) lug ssembly lack ( end solenoid) lug ssembly lug ssembly with 2 V Light lug ssembly with 0 V Light RT C D E F Normal olarity = (+) ositive, High 2 = (-) Negative, Neutral = Chassis Ground lug ssembly with 220 V Light Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters C D E F.2 (28.) 0.83 (2.).57 (39.9) 0.0 (0.2).0 (27.9) 0.06 (.5) G 0.3 (.0) How to Order continued Regulators 03 RS 7 00 O Valve Series & ort Size 03 = /8 Regulator Type RS = Single ressure to ort () RD = Dual ressure to orts 3 (E) & 5 (E) ressure Range 3 = 3-30 SIG (0.2-2 ar) 7 = 0-00 SIG (0-6.9 ar) Special Options 6N = Jumper on () End 6 = Jumper on () 2 End ort Type 0 = NTF Wiring Option O = Non lug-in Mounting 00 = Regulator Unit Only 02** = Regulator Unit for Use w/speed Control **Speed control can only be used with type RS. These model numbers include regulator with extra long screws # For complete information on ordering with speed control, see page 3. ssembly Kit K 0 C E 0000 N STD Electrical/Electronics Type & Location 0 = Standard Valve Line C = Mark 3 Series Number of Valve Stations = E = 5 I = 9 M =3 = 2 F = 6 J =0 N = C = 3 G = 7 K = O =5 D = H = 8 L =2 =6 Options STD = Standard ort Type N = NTF G = G tap End late ort Size = /8 2 = / Example order List in order, left to right, facing cylinder ports ssembly Kit Station Station 2 K0C0000NSTD SSEMLED 6

7 Mark 3 Valve with /8 NTF ase 0. (3.6) Diameter Mounting Holes C H D G F E 2 position 3 position I J K /8 NTF or G-Tap ports (5) Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters L M N O M Q R T S L No.0 32 UNF-3 or M5 pilot ports C D E F G H I J K L M N O Q R S T 0.3 (7.9).09 (27.7) 0.55 (.0).00 (25.) 2.30 (58.) 3.2 (82.3).60 (6.8).86 (23.) 0.03 (0.76) 0.69 (7.5).38 (35.0) 0. (.2) 0.63 (6.0) 0.9 (23.8).88 (7.7) 0.3 (7.8) 0.65 (6.5) I.06 (26.9).65 (.9) 2.80 (7.) 3 Valve with 0-32 UNF-3 ase O #0-32 UNF-3 OR M5 ILOT ORT L J N I N O M K #0-32 UNF-3 ILOT ORT G H F.66 DI. (.2) DI. MOUNTING HOLES E D #0-32 UNF-3 OR M5-5 ORTS #0-32 UNF-3 OR M5 ILOT ORTS (2) T Q Q C #0-32 UNF-3 or M5 5 ORTS T Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters S R R C D E F G H I J K L M N O Q R S 0.0 (0.2) 0.28 (7.) 0.6 (.7) 0.87 (22.).26 (32.0) 0.90 (22.9).80 (5.7) 0.75 (9.).50 (38.) S 0.56 (.2).2 (28.) 0.70 (7.8).0 (35.6) 0.20 (5.) 0.28 (7.) 0.8 (.6) 0.0 (0.2) 0.20 (5.) 0.60 (5.2) T 0.8 (.6) 7

8 S 3 Valve with 0-32 UNF-3 ase 0. (3.6) DIMETER MOUNTING HOLES C D E F G H R M M N T L R S L J I K /8 NTF ORTS (5) O Q O 0-32 UNF-3 ILOT ORTS (2) I Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters C D E F G H I J K L M N O Q R S 0.3 (7.8) 0.55 (3.9).09 (27.7).00 (25.).66 (2.2) 2.29 (58.2) 2.73 (69.3) 2.92 (7.2) 0.03 (0.76) 0.69 (7.5).38 (35.0) 0. (.2).85 (6.9).6 (37.) 0.63 (6.0) 0.9 (23.8).88 (7.7) 0.3 (7.8) 0.65 (6.5) T.03 (26.2) 8

9 Manifold lock ssembly E D C 2 position 3 position 0.7 (.3) Diameter Mounting Hole F F G H 0 32 UNF-3 or M5 ilot ort ort C is on the opposite side. Z I J K L R S T U W X Y /8 NTF or G-Tap orts M M Q Q O N M V CC V M / NTF or G-Tap 6 orts Optional bottom ports /8 NTF or G tap DD Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters C D E F G H I J K L M N O Q R S T.60 (6.8).86 (23.) 2.30 (58.) 2.63 (66.8). (36.5) 0.8 (20.6).59 (0.) 2.9 (7.6) 2.77 (70.) 2.2 (56.9) 0.7 (.9) 0.3 (8.6) 0.9 (.8) 0.59 (5.0) 0.8 (2.2) 0.27 (6.8).00 (25.) 0. (0.) 0.72 (8.3).82 (6.2) U V W X Y Z CC DD 2.0 (6.0) 0.69 (7.5) 0.9 (23.9). (35.8) 3.56 (90.) 3.93 (99.8).57 (39.9) 0.0 (0.2) 0.6 (.) 0.38 (9.6) 9

10 0-32 UNF-3 Manifold ssembly (3) /8 NTF or G-Tap and Exhaust orts (both ends) Station Station 2 Station 3 Station Station 5 I (approximate) J C D D G H K 2 position L 3 position F E M M M M M I 0.7 Diameter Mounting Hole U N Q S T O R 0-32 UNF-3 or M5 Cylinder ports and pilots ports ort C is on the opposite side. V W 3 station kit X 2 station kit V Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters C D E F G H I J K L M N O Q R 3.30 (83.8) 2.00 (50.8).00 (25.) 0.0 (0.2) 0.38 (9.7) 0.32 (8.).70 (3.2) 0.85 (2.6) 0.30 (7.6) 2.33 (58.).60 (6.8).86 (23.) 0.92 (23.) 2.36 (59.9).00 (25.) 0.52 (3.2) 0.37 (9.) 0.0 (2.5) S T U V W X.99 (50.5) 3.5 (80.0) 3.52 (89.) 0.50 (2.7) 2.76 (70.).8 (6.7) 0

11 Sandwich ressure Regulator G 9 0 RS RD + jumper plate C RD D Dimensions top dimensions = inches and bottom dimensions (in parenthesis) = millimeters C D E F G 3.73 (9.7).8 (3.8).70 (9.) 7.7 (89.7) 0.37 (.) (22.2) 0.92 (23.) Regulator Service Kits *Indicates parts included in kit F arts List DET. 2 5 E REQ D 2 7 * RT NME Regulator lock Lockwasher Gasket (body to reg. ass y) RS: RD: RT lug (type RS only) arts List DET. 2 * 3 * 5 * 6 * REQ D Screw standard: w/speed control: Gauges - RS Regulators only 6 ** Screw RESSURE GUGE RT 8 * Regulator ssembly (not sold separately) 0-60 SIG 0-50 SIG Jumper late Kit*** Nameplate Gasket ar 2-20 *() required for RS; (2) for RD **() required for RS; (8) for RD ***Jumper plate kit (shown in phantom) includes jumper plate () screw #27-260; () lockwasher #28-72; and () gasket # art Name art Regulator ody Spring oppet ssembly oppet Seat O-Ring Seal U-acking iston Spring 0-30 SIG: 0-00 SIG: Metering Screw Spring Guide earing onnet Knob Screw Label Gasket Screw Lockwasher

12 Sandwich ressure Regulators Types: RS / RD When ordering a valve plus regulator mounted on a base or manifold, list the regulator unit only model number and include the mounting requirements only within the valve model selection. Specify ssembled. Example orders: TYE RS TYE RD Valve: 03S SS mounting Regulator 03RS700O RD700O (unit only) SSEMLED SSEMLED Type RS Single pressure from a single supply. Type RD Dual pressure from a single supply. E E SULY SULY 2

13 Valve, Speed Control, and Regulator ssembly EXMLE 03S /8 NTF Mark 3 single solenoid valve unit + speed control sandwich + Flexilok manifold with /8 NTF side and bottom cylinder ports (3) Extra long screws # (3) Lockwashers # RS702O Mark 3 single pressure regulator (0 00 SIG) + extra long screws EXMLE ORDER: Valve: 03S Regulator: 03RS702O SSEMLED 3

14 End late Kits END LTE ORTS MNIFOLD ORT RT /8 NTF G /8 / NTF 0-32 UNF-3 M5 /8 NTF G / G / arts List RT NME REQ D Left End late Screw Lockwasher RT /8 NTF / NTF G /8 G / Seal Right End late Speed Control Kit arts List DET. REQ D RT NME RT 3 Screw Lockwasher Speed Control (not sold separately) Metering Screw ssembly Gasket lank Station late Kit arts List DET. REQ D RT NME RT lank Station late (not sold separately) 2 3 Lockwasher Screw Gasket 3-03 locking Discs O Ring (not included) ORT TYE 0-32 UNF-3 /8 NTF RT locking Disc

15 S 3 Internal/External ilot Selection FOR INTERNL ILOT SULY, HOLE IN GSKET MUST E T THE TO OF THE VLVE ODY FOR EXTERNL ILOT SULY, ROTTE GSKET SO HOLE WILL E T THE OTTOM OF VLVE ODY OTH ENDS MUST E CONVERTED FOR DOULE SOL. ILOT VLVES, Direct Solenoid Capsule ssemblies (Flushing Non-Locking Override) OVERRIDE TYE VLVE FUNCTION WIRING OTION / END 00-5/ /60 C / /60 VOLTGE DC 2/ VDC 2 VDC 2 position Hardwired / position DIN lug-in / Flush non-locking override (standard) 3 position 3 position Hardwired Hardwired End End position DIN lug-in End position DIN lug-in End Includes solenoid and end cap assembly + screws and gaskets. Solenoid ilot Capsule ssemblies 2 VDC 2 VDC Hardwired Straight lug-in

16 ase ssemblies /8 NTF orts #0-32 UNF - 3 Tap.8 Full Thread 2 holes C C E E ase #03-93 Shown ase ssemblies 0-32 UNF-3 orts & 6 ases: side ports only, individual exhaust. SE DESCRITION RT /8 NTF G / C E E E E C #0-32 UNF Full Thread 7 holes C ase # Shown C & 6 ases: side ports only, individual exhaust. SE DESCRITION RT 0-32 UNF M & 58 ases: bottom ports, individual exhaust. SE DESCRITION 0-32 UNF-3 M5 RT

17 Manifold Kits Flexiblok 5 arts List DET. REQ D RT NME Manifold lock (not sold separately) RT 2 3 Seal Screw Lockwasher lug /8 NTF: G /8: Flexiblok #5: side & bottom cylinder ports MNIFOLD DESCRITION RT 3 /8 NTF C G / Manifold Kits 0-32 UNF-3 3 Station Kit 2 Station Kit arts List DET. REQ D RT NME RT 2 Screw Manifold lock (not sold separately) 3 3 Seal Lockwasher MNIFOLD DESCRITION RT 0-32 UNF-3 2-station manifold kit M5 2-station manifold kit UNF-3 3-station manifold kit M5 3-station manifold kit C C C C C 7

18 Valve Service Kits and arts - 2 osition Kit No. MK3-K (for models 030S, 03S) Kit No. MK3-K (for models 030, 03) 030SS, 03SS) Valve Service Kits and arts - 3 osition Kit No. MK3-K3 (for models 0305, 035, 030SS5, 03SS5) arts List DET. SS & SS5 & SS6 & S RT NME RT 5 6 Valve ody (not sold separately) 2 * N/ N/ N/ N/ Spring * N/ N/ umper -30 * Seal N/ N/ Sleeve ssembly w/seals Nameplate * N/ N/ N/ N/ Detent ody N/ Solenoid Capsule ssembly See p. 5 9 * O-Ring * N/ N/ N/ daptor 9-33 N/ N/ N/ Spring Retainer * N/ N/ N/ Spacer * N/ N/ N/ Spring 5-29 N/ N/ N/ N/ Sleeve ssembly w/seals N/ N/ N/ N/ Sleeve ssembly w/seals N/ N/ N/ 2 End late N/ N/ N/ Screw * N/ N/ N/ umper * N/ N/ N/ Spring Retainer * Gasket Screw *Indicates parts included in repair kit. 3 Lockwasher * N/ N/ N/ N/ Detent ssembly 20-2 * N/ N/ N/ N/ Spring 5-23 Kit No. 3-K (for model 030, 03) Kit No. MK3-K3 (for models 0306, 036, 030SS6, 03SS6)

19 Valve Service Kits and arts - 2 osition Kit No. S3-K (for models 030, 03) Kit No. S3-K (for models 030, 03) Valve Service Kits and arts - 3 osition Kit No. S3-K3 (for models 0305, 035) arts List DET. 5 6 RT NME RT Valve ody (not sold separately) 2 * N/ N/ N/ Spring * * N/ N/ umper -30 6* 6* 6* 6* Seal N/ N/ Sleeve ssembly w/seals Nameplate * N/ N/ N/ Detent ody Solenoid Capsule ssembly See p. 5 9 N/ N/ 3 3 Screw daptor ssembly N/ N/ * * Spring Retainer N/ N/ * * Spacer N/ N/ * * Spring 5-29 N/ N/ N/ Sleeve ssembly w/seals N/ N/ N/ Sleeve ssembly w/seals N/ N/ N/ End late ilot ssembly N/ N/ * * umper -7 9 N/ N/ * * Spring Retainer * 2* 3* 3* Gasket Screw Lockwasher * * * * Gasket * N/ N/ N/ Screw Gasket N/ * N/ N/ Detent ssembly 20- *Indicates parts included in kit Kit No. S3-K3 (for models 0306, 036)

20 WORLD HEDQURTERS US Numatics, Incorporated 6280 Dylan Drive Novi, Michigan 8377 : -888-Numatics Canada Numatics, Ltd : Mexico Numatics de Mexico S.. de C.V. : For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit: Numatics Inc LT-G3Catalog.0 0M-TGI-2/08